apprun.icuPlanner

Planner · Workshop

Lay out a cut list on real sheets — and see the waste before you buy

Enter your stock sheet size and every piece you need cut. The planner packs them shelf by shelf, shows each sheet as a labelled diagram, and totals sheets needed, waste and cost — so you confirm the order before the first cut.

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Stock sheet

material
mm
mm
€ / £ / $
mm

Kerf is the material the blade removes per cut. Leave it at 2–4 mm for a circular saw.

Cut list

pieces
Load an example, then edit sizes. Figures are typical workshop values, not one vendor's sheet.

Add a piece

mm
mm
Label W H Qty Opts

Sheets

add pieces to see the layout
Piece Waste / kerf Rotated 90°

Placement detail

per piece on sheet
Sheet Piece W × H Rot X, Y

What to do next

How the numbers are worked out

Every figure below is arithmetic you can check by hand. Nothing is fetched from a server.

Shelf packing

Pieces are sorted by decreasing height then width. Each shelf's height equals its first piece. A piece is placed left-to-right with a kerf gap between neighbours; a new shelf is opened when the piece does not fit the current shelf's remaining width or height. If no shelf on any open sheet fits, a new sheet is opened. Leftovers are re-sorted by decreasing width and packed again.

Utilisation & waste

utilisation = placed area ÷ (sheets × sheet area) × 100 and waste = 100 − utilisation. Kerf is not drawn as extra area but is charged as consumed width/height, so it appears as waste.

Offcuts

Per sheet, the largest usable offcut is the maximum of every shelf's right-hand strip (sheetW − shelfX) × shelfH and the bottom strip sheetW × (sheetH − usedH). Only the biggest rectangle per sheet is reported.

Cost & alternative check

cost = sheets used × price per sheet. To suggest a better stock, the same cut list is re-packed on each of the other standard sizes (2440×1220, 2500×1250, 3050×1220, 1220×610, 2000×1000, 3000×1500) and waste is compared.

What this is not: a heuristic layout, not a mathematically optimal nesting solution; offcuts and grain are respected only as far as you declare them.

Questions

How does the shelf-packing layout work?

Pieces are sorted by decreasing height then width and placed into horizontal shelves. A shelf's height is set by its first piece; later pieces in the same shelf must fit within that height. When nothing fits, a new shelf is opened; when no shelf on any open sheet fits, a new sheet is opened. A second pass re-sorts any leftovers by decreasing width to reduce shelf-height waste.

What does the waste percentage include?

Waste is the sheet area that is not covered by pieces. Kerf (the blade thickness) is counted as waste because it is material the blade removes. Offcuts that remain as contiguous rectangles are reported separately as usable offcut area.

Should I allow pieces to rotate, and what about grain?

Tick allow-rotate when the piece can be turned 90 degrees. If the material has a visible grain or brush direction, tick grain-locked and the planner will never rotate that piece, even if rotation would save space.

How accurate are the sheet count and cost?

The count is a heuristic, not a mathematically optimal nesting. Real saws need trim margins, clamping waste and defect avoidance, and many shops batch similar sizes together. Treat the total as a disciplined lower bound and buy one spare sheet for miscuts.